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Automotive

Highest quality standards, strictest regulations and flawless appearance: the automotive industry does not allow for any tolerances. This presents a challenge for development engineers and production.

Short process times, low energy consumption and, at the same time, also extremely gentle on materials:  ultrasonic welding, separating, punching, bonding and embossing – the ideal solution for automotive components. Whether for bumpers, door panels, instrument panels, spoilers or engine parts and cargo area covers – our joints have the required properties.

With our custom machines, series machines and universal machines, thermoplastic materials can be precisely welded using ultrasonic technology. Whether for the most demanding joining geometries, large assemblies or different materials – our ultrasonic welding systems ensure precise joints for your products.Some examples:

  • Instrument panels
  • Center consoles
  • Trunk panels
  • Door panels
  • Trim strips
  • Column claddings
  • Interior panels
  • Side panels
  • Air channels

An area where a perfect appearance and avoidance of scratches and marks is essential.

Our custom machines, series machines and universal machines allow processing steps such as ultrasonic welding to be combined with ultrasonic punching, bonding and embossing. They also feature precise workpiece clamping and compact dimensions and can be easily adapted to meet specific requirements.

Some examples:

  • Bumpers
  • Front-end and rear-end systems
  • Tailgates
  • PDC punchings
  • Side skirts
  • Roof and rear spoilers
  • Wheel arch trims
  • Wheel house coverings
  • Rear reflector
  • Reflectors on the sides

Components in the engine bay are exposed to extreme loads, but must still function with reliability. With the ultrasonic welding process in our custom machinesseries machines and universal machines, components are joined together without additional consumables such as adhesives.

We therefore achieve high stability, without component distortion, through our targeted energy input. Our ultrasonic machines are just as suitable for components with hard-to-reach joints as for surfaces with 3D contours.

Some examples:

  • Engine covers
  • Front wall paneling
  • Underbody panels
  • Speed sensors
  • Cone filters
  • Pump wheels
  • Engine housing