Electrical components
Connecting electrical components is a challenge. The components are often highly complex, delicate and extremely sensitive. Contacts must be clamped so as to ensure an uninterrupted current flow. When manufacturing casings, the joins must be visually flawless and provide a strong, tight seal. Inductive, optical and capacitive sensors must function with absolute reliability. And all this throughout the entire life cycle of the product. The demands on the production process are every bit as high as those on the product itself. Our ultrasonic technologies meet precisely these requirements: high-precision processing, outstanding process reliability, optimum process cycle times and high flexibility.
Applications of electrical components
Housings
Enclosures come in a wide variety of forms. In some cases, they have to be shock- and scratch-resistant, waterproof and dustproof. From small car key housings to remote controls and wallboxes. Ultrasonic welding is the perfect way to meet these requirements.
Electronic devices
To prevent damage to electronic components such as printed circuit boards when joining electronic devices, ultrasonic welding has an enormous advantage here. Due to the targeted application of energy, heat is generated only at the point to be joined without any risk to the sensitive electronic components.
Switches
In steering wheel controls, metal conductors and light-conducting elements are welded into the switch housings in a very small space. Here, ultrasonic welding meets the requirements for an exact joining process for an optimum result.
Sensors
The functions of optical, capacitive or inductive sensors must not be impaired during the assembly process. Joining during ultrasonic welding ensures tightness, reliable functioning of the electronic components and a scratch-free display panel.
Customer reference Jauch Quartz GmbH
The video gives an insight into the project of welding battery packs with our customer Jauch Quartz:
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