MS sonxTOP Ultrasonic Plastic Welding Machines

Ultrasonic plastic welding is a method of joining two pieces of thermoplastic together seamlessly using high frequencies. An ultrasonic plastic welding machine converts high-frequency electrical energy into high-frequency mechanical energy to fuse parts without changing their state from solid to liquid. Since no melting occurs, the joints created are so strong and seamless that they even rival the material characteristics of injection molding. In addition, ultrasonic technology is used to make clean and precise cuts through many types of materials.

Ultrasonic plastic welding machines are used throughout nearly every industry, including automotive, food and beverage, medical, aerospace, electrical, and more. This technology is used to process and join films, textiles, and thermoplastics, or even cut foods. At MS Ultrasonic Technology Group, we offer a range of custom and standard ultrasonic plastic welding machines, including the MS sonxTOP series. Our machines provide versatile solutions for many applications, including consumer goods, medical technology, automotive, and more.

Features of Our Ultrasonic Plastic Welding Machines

Ultrasonic plastic welders from MS Ultrasonic Technology Group have been engineered to provide the highest possible level of performance and innovation. Some key features you’ll find in our MS sonxTOP series include:

MS sonxTOP series machine

MS sonxTOP ultrasonic plastic welding machines are able to comply with even the smallest tolerances and produce repeatable, high-quality results for welding paths and processes. Our technology provides unrivaled positioning accuracy that greatly reduces reject costs. We developed this technology based on a universally applicable drive concept to ensure a maximum range of uses throughout industry-diverse applications.

It’s also possible to network multiple ultrasonic servo processes and operate them centrally from a single controller. Since there are no manual machine adjustments, making changes between jobs is fast and effortless. Simply recall an established program and begin production. It’s fast and simple to change workpiece carriers and resonant units, and since no additional tools are required, downtime is significantly reduced.

Benefits of Our Ultrasonic Plastic Welding Machines

Incorporating MS sonxTOP technology into your production line provides key advantages over other devices, such as:

High-quality welds

Achieve superior weld strength and integrity using ultrasonic technology, with little to no thermal damage to the component. Since ultrasonic tools remain cold, only the joining surfaces heat up during the welding process. Not only is the component treated with care, but the weld produced is as clean as possible and even rivals injection molding.

Increased productivity

Enjoy fast cycle times and more efficient processes. The welded joint cures in milliseconds, and the process can be run automatically and controlled remotely from our app for maximum productivity.

Cost-effectiveness

Reduced energy consumption and minimal maintenance deliver considerable cost savings, particularly in comparison to costly compressed air systems. Since only the joining surfaces need to be heated, energy is only required for a short amount of time.

Customization

Our machines are easily tailored to your specific production needs, enhancing flexibility. We offer in-line MS sonxTOP versions for automated production lines, as well as tabletop and column designs.

Reliability

Our machines feature a robust build for maximum dependability.

Ultrasonic Plastic Welding Machine Industry Applications

Our ultrasonic plastic welding machines are used throughout numerous applications, including the following:

Ultrasonic Plastic Welding by MS Ultrasonic Technology Group

No matter what your industry, ultrasonic plastic welders can help you create more cost-effective products with enhanced aesthetics and reliability. At MS Ultrasonic Technology Group, we have over 50 years of experience developing the most innovative and user-friendly ultrasonic plastic welding machines. To get started on your solution, contact our team today.

Our products

Our MS sonxTOP welding machines are available in three versions as table top, column and inline machine. Other options are also available, such as with an XY sliding table, with a rotary indexing table or as a MULTI, a combination of standard and custom machine.

MS sonxTOP NEWTON

The further developed top model
for force ranges up to 9,000 N

MS sonxTOP GENESIS

The top model with
MS paralliCer©-Technology

MS sonxTOP FUSION

Basic version of the GENESIS,
powerful and reliable

MS sonxTOP NEXUS

The standard model with many options
and a good price-performance ratio

MS sonxTOP OPUS

The innovative entry into the world of
of MS ultrasonic series machines

MS sonxTOP MULTI

Combination of the MS sonxTOP
and the MS sonxMAC

MS sonxTOP MEMBRANE

Punching & sealing of membranes
in one process step

MS sonxTOP
XY-Schiebetisch

Enables the editing of
applications with a large
number of spot welds.

MS sonxTOP
Rundschalttisch

Enables reduced process times
and therefore greater efficiency

Add-ons and accessoires

With our supplementary components and accessories such as soundproof cabins, ergonomic work tables and many other accessories, you can further optimize the use of your MS sonxTOP series machine.

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