Medical Technology2022-06-20T14:43:04+02:00
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Medical Technology

From dialysis filters and breathing masks to surgical instruments: ultrasonic technology for medical technology products offers safety right down the line.

Medical technology is all about perfect functionality, absolute process reliability and documentation, and the highest component quality.

Our MS sonxTOP series machines consistently meet the extremely high demands placed on the welding process of the products through seamless process documentation of the welding process. At the same time, the systems achieve maximum efficiency with low energy consumption.

MS sonxSYS ultrasonic systems offer innovative application solutions for medical technology and the pharmaceutical industry that can be easily integrated into new systems or existing concepts in a modular and precisely fitting manner.

APPLICATION AREAS IN MEDICAL TECHNOLOGY

LABORATORY AND ANALYSIS EQUIPMENT

Due to the high requirements in the medical field, ultrasonic welding is a very good choice for processing your workpieces. A high degree of tightness, strength, optimum comfort and minimal particle formation in the welding process are guaranteed. With our complete process monitoring and full documentation, this is your solution for processing plastic parts in medical technology with any high-quality requirement for a long service life.

We also apply our many years of experience to the development of new and innovative products, and it always guarantees our customers the optimum solution to their requirements. Furthermore, our company is certified according to ISO 9001, ISO 13485 and ISO 14001 and is therefore familiar with high quality standards as well as quality assurance with competent project management, especially for medical technology.

  • dialysis filter
  • control element
  • laryngoscope
  • dosing container
  • housing
  • spray head
  • handle sleeve
  • blood pump
  • medicine container
  • handle
  • transducer housing
  • cell culture

HYGIENE ARTICLES

  • mouth-nose protection mask
  • inserts

FILTER

  • blood filter
  • filters
  • infusion filter

TYPES OF PROCESSING IN ULTRASONIC WELDING

Medical devices that are used in a sterile environment must have a hygiene status that corresponds to their intended use. The requirement for ensuring this on a permanent basis is a suitable type of processing, of which ultrasonic technology is one.

  • Processing types according to FDA
  • Processing types according to ISO 14644-1 and -2 (clean room)
  • Machining types according to MDR guideline
  • Machining types according to EMA (European)

TYPES OF MATERIALS FOR THE ULTRASONIC WELDING PROCESS

  • metals
  • synthetics
  • thermoplastics
  • plastic
  • PA polyamide
  • PC Polycarbonate
  • ABS
  • PMMA
  • packing materials

Ultrasonic equipment to produce respirators & protective clothing

Protection and safety are more important than ever.

Respirators have become our daily companion due to the pandemic. This makes wearing comfort and breathability more important. For longer wearing time even in medical field, the ultrasonic welded masks are the best choice.

They protect us from bacterial and viral droplet infections, from fine dust, smoke or aerosols. The masks divided into protection classes (FFP1, FFP2, FFP3; N95, KN95) are for use when particle filtration is necessary.

Protective clothing can also be optimally manufactured using ultrasonic welding.

Our ultrasonic solutions are designed for small, medium and large quantities of masks.

Advantages

  • High wearing comfort due to preservation of the softness of the nonwoven fabric
  • Soft edges at the welded seams
  • High tensile strength of elastic bands
  • Attractive aesthetics due to material preservation
  • Can be used both in the medical field and in everyday life
  • Cutting and welding in one operation
  • High process repeatability and accuracy
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FAQ ULTRASONIC WELDING IN MEDICAL TECHNOLOGY

Can ultrasonic welding meet the medical requirements of a component?2022-03-16T15:12:11+01:00

The stringent requirements for medical components in terms of strength, tightness, and near particle-free can be met.

Is it possible to guarantee high process stability in the ultrasonic process?2022-03-16T15:08:20+01:00

Yes, process validation and stability as well as detailed process monitoring, traceability and data acquisition can also be guaranteed.

Which plastic welding processes are used in medical technology?2022-03-16T15:07:53+01:00

Ultrasonic joining technology is at the forefront here and is becoming increasingly popular with all its advantages, see “Advantages of ultrasonic welding“.

How is ultrasonic welding used in medical technology?2022-03-16T14:59:04+01:00